Main Article Content
Abstract
This study aimed to analyze the dough characteristics and quality of puff pastry with corn flour as a partial substitute for wheat flour. The use of local ingredients such as corn is important for supporting food diversification and developing healthier bakery products. An experimental method compared a control puff pastry made with 100% wheat flour and a formulation containing corn flour substitution. Samples were evaluated through microscopic observation, Scanning Electron Microscopy (SEM), and nutritional analysis. The results showed that corn flour substitution affected the properties of puff pastry. Microscopic observations indicated that the substituted product had higher porosity and less distinct layer formation than the control, especially on the first day after baking. During storage, the corn-based puff pastry exhibited an increase in hollow structures, indicating changes in internal morphology. SEM analysis confirmed differences in microstructure, with the control sample displaying smoother, clearly defined layers, whereas the substituted sample showed a more porous and irregular structure. Nutritional analysis revealed that corn substitution increased moisture, ash, and protein contents while decreasing fat and carbohydrate levels compared with the control. Overall, corn flour substitution influenced puff pastry texture and composition while demonstrating potential for developing nutritious bakery products from locally available ingredients
Keywords
Article Details

This work is licensed under a Creative Commons Attribution 4.0 International License.
References
- [1] Serna-Saldivar SO, Carrillo EP. Food uses of whole corn and dry-milled fractions. InCorn 2019 Jan 1 (pp. 435-467). AACC International Press.
- [2] Harmayani E, Lestari LA, Sari PM, Gardjito M. Local food diversification and its (sustainability) challenges. Sustainability Challenges in the Agrofood Sector. 2017 Mar 22:119-49.
- [3] Rawat N, Indrani D. Functional ingredients of wheat-based bakery, traditional, pasta, and other food products. Food Reviews International. 2015 Apr 3;31(2):125-46.
- [4] Dana H, Sonia A. Substituting Sugar in Pastry and Bakery Products with Functional Ingredients. Applied Sciences. 2024 Sep 23;14(18):8563.
- [5] Zhang R, Ma S, Li L, Zhang M, Tian S, Wang D, Liu K, Liu H, Zhu W, Wang X. Comprehensive utilization of corn starch processing by-products: A review. Grain & Oil Science and Technology. 2021 Sep 1;4(3):89-107.
- [6] Pruett A, Aramouni FM, Bean SR, Haub MD. Effect of Flour Particle Size on the Glycemic Index of Muffins Made from Whole Sorghum, Whole Corn, Brown Rice, Whole Wheat, or Refined Wheat Flours. Foods. 2023 Nov 21;12(23):4188.
- [7] Chavan JK, Kadam SS, Reddy NR. Nutritional enrichment of bakery products by supplementation with nonwheat flours. Critical Reviews in Food Science & Nutrition. 1993 Jan 1;33(3):189-226.
- [8] Gebreil SY, Ali MI, Mousa EA. Utilization of amaranth flour in preparation of high nutritional value bakery products. Food and Nutrition Sciences. 2020 May 7;11(5):336-54.
- [9] Balestra F. Empirical and fundamental mechanical tests in the evaluation of dough and bread rheological properties.
- [10] Khamidah A, Antarlina SS. Corn flour substitution at pastry production. InIOP Conference Series: Earth and Environmental Science 2022 Dec 1 (Vol. 1107, No. 1, p. 012058). IOP Publishing.
- [11] Sharma V, Bhardwaj A. Scanning electron microscopy (SEM) in food quality evaluation. InEvaluation technologies for food quality 2019 Jan 1 (pp. 743-761). Woodhead Publishing.
- [12] Patil V, Nikam P. Development and quality evaluation of puff pastry (Fenugreek). International Journal of Chemical Studies. 2019;7(1):2490-3.
- [13] Chlebana RA. The Advanced Art of Baking and Pastry. John Wiley & Sons; 2017 Oct 16.
- [14] Lefébure É, Ronkart S, Brostaux Y, Béra F, Blecker C, Danthine S. Investigation of the influence of processing parameters on physicochemical properties of puff pastry margarines using surface response methodology. LWT-Food Science and Technology. 2013 Apr 1;51(1):225-32.
- [15] Tanislav AE, Șandru B, Man SM, Pușcaș A, Mureșan AE, Păucean A, Mureșan V, Mudura E. Investigating the complete replacement of conventional fat with oleogel on the structural behavior of five different pastry products. European Food Research and Technology. 2024 Apr 25:1-5.
- [16] Abah CR, Ishiwu CN, Obiegbuna JE, Oladejo AA. Nutritional composition, functional properties and food applications of millet grains. Asian Food Science Journal. 2020;14(2):9-19.
- [17] Renzetti S, de Harder R, Jurgens A. Puff pastry with low saturated fat contents: The role of fat and dough physical interactions in the development of a layered structure. Journal of Food Engineering. 2016 Feb 1;170:24-32.
- [18] Silow C, Zannini E, Axel C, Lynch KM, Arendt EK. Effect of salt reduction on wheat-dough properties and quality characteristics of puff pastry with full and reduced fat content. Food Research International. 2016 Nov 1;89:330-7.
- [19] Gómez M. Gluten-free bakery products: Ingredients and processes. InAdvances in food and nutrition research 2022 Jan 1 (Vol. 99, pp. 189-238). Academic Press.
- [20] Houben A, Höchstötter A, Becker T. Possibilities to increase the quality in gluten-free bread production: an overview. European Food Research and Technology. 2012 Aug;235:195-208.
- [21] Casper JL, Atwell WA. Gluten-free baked products. Elsevier; 2016 Sep 28.
- [22] Haros CM, Sanz‐Penella JM. Food uses of whole pseudocereals. Pseudocereals: chemistry and technology. 2017 Feb 13:163-92.
- [23] Serna-Saldivar SO, Carrillo EP. Food uses of whole corn and dry-milled fractions. InCorn 2019 Jan 1 (pp. 435-467). AACC International Press.
- [24] Jan N, Naik HR, Gani G, Bashir O, Amin T, Wani SM, Sofi SA. Influence of replacement of wheat flour by rice flour on rheo-structural changes, in vitro starch digestibility and consumer acceptability of low-gluten pretzels. Food Production, Processing and Nutrition. 2022 Apr 26;4(1):9.
- [25] Jongsutjarittam N, Charoenrein S. Influence of waxy rice flour substitution for wheat flour on characteristics of batter and freeze-thawed cake. Carbohydrate polymers. 2013 Sep 12;97(2):306-14.
- [26] Biduski B, Maçãs M, Vahedikia N, O’Connor PM, Hussey K, Simpson JC, Mysior MM, Gallagher E. Dough rheology and internal structure of bread produced with wheat flour partially substituted by buckwheat flour: A step towards enhancing nutritional value. Food Structure. 2024 Jan 1;39:100364.
- [27] Haros CM, Sanz‐Penella JM. Food uses of whole pseudocereals. Pseudocereals: chemistry and technology. 2017 Feb 13:163-92.
- [28] Serna-Saldivar SO, editor. Corn: chemistry and technology. Elsevier; 2018 Nov 9.
- [29] Siddiqui SA, Mahmud MC, Abdi G, Wanich U, Farooqi MQ, Settapramote N, Khan S, Wani SA. New alternatives from sustainable sources to wheat in bakery foods: Science, technology, and challenges. Journal of Food Biochemistry. 2022 Sep;46(9):e14185.
- [30] Alpaslan M, Hayta M. The effects of flaxseed, soy and corn flours on the textural and sensory properties of a bakery product. Journal of Food Quality. 2006 Dec;29(6):617-27.
- [31] Sun-Waterhouse D, Zhao M, Waterhouse GI. Protein modification during ingredient preparation and food processing: approaches to improve food processability and nutrition. Food and Bioprocess Technology. 2014 Jul;7:1853-93.
- [32] Offiah V, Kontogiorgos V, Falade KO. Extrusion processing of raw food materials and by-products: A review. Critical reviews in food science and nutrition. 2019 Oct 11;59(18):2979-98.
